Sistemas de producción de obleas y snacks

Experiencia demostrada en la formulación de diferentes recetas de rebozado

La repetibilidad de las características del rebozado de barquillos y aperitivos a lo largo del año y en diferentes zonas geográficas es de suma importancia. Sin embargo, ligeras variaciones en la composición de las harinas o diferencias en la temperatura del ambiente externo podrían comprometer el producto final. Además, los frecuentes cambios de receta con diferentes ingredientes, según el tipo de rebozado que se vaya a producir, aumentan las operaciones de limpieza necesarias en las máquinas.

Equipos para el procesamiento de obleas y snacks

Grupo Piovan ofrece soluciones que garantizan la repetibilidad de las características del producto final durante todo el año con la máxima precisión y flexibilidad. Las instalaciones pueden realizarse con dosificación gravimétrica por pérdida de peso, en el que cada dosificador está dedicado a un solo ingrediente. Esta tecnología permite una dosificación precisa en todas las condiciones de trabajo.

Añadir los ingredientes individualmente, en el orden correcto y de forma controlada a la mezcla líquida que se está formando garantiza la máxima calidad del producto final. Piovan ofrece, además, la posibilidad de premezclar los ingredientes antes de disolverlos en la masa.

Un proceso de dosificación correcto reduce en gran medida la necesidad de limpiar la maquinaria de la línea de producción. Sin embargo, las unidades de dosificación del Grupo están diseñadas para ser extremadamente fáciles de limpiar sin necesidad de asistencia técnica especializada.

El profundo conocimiento de todos los procesos y la experiencia consolidada, junto con un amplio servicio de asistencia técnica, permiten a Grupo Piovan garantizar una cercanía constante a los clientes de todo el mundo.

PRECISIÓN

FLEXIBILIDAD

LIMPIEZA

Nuestras líneas completas de producción de obleas y snacks

El almacenamiento, la deshumidificación, el transporte, trituración rompegrumos y cribado son algunas de las fases de procesamiento de ingredientes alimenticios en las que puede operar Piovan. En particular, Penta y Fea son las empresas del Grupo especializadas en sistemas de automatización para el tratamiento de polvos alimenticios, productos granulados y líquidos.

Reset

Flour cooling

Electrostatic coating

UNIFORM COATING BY ELECTROSTATIC CHARGE

For every ingredient in powder or granules

Very high aesthetic quality of the finished product
Maximum efficiency in the use of raw materials
Maximum precision and consistency in the application of food powders

Electrostatic coating

UNIFORM COATING BY ELECTROSTATIC CHARGE

PiovanGroup has patented electrostatic coating, a state-of-the-art technology for the application of food powders on sweet and salty products. This technology ensures maximum adherence and uniformity of application of powders and particles on all sides of the product.

ALMACENAMIENTO

FLEXIBILITY IN DESIGN AND CONSTRUCTION

Made for any capacity and transportable anywhere

Stainless steel or aluminium silos
Automated transport operations
Solutions suitable for potentially explosive areas

ALMACENAMIENTO

FLEXIBILITY IN DESIGN AND CONSTRUCTION

Storing raw materials while maximising safety levels and minimising the risk of contamination is crucial in all food processes. PiovanGroup designs and manufactures silos in stainless steel or aluminium alloy for the storage of powder or liquid materials, such as flour, sugar, glucose and chocolate. The Group produces ATEX certified monolithic silos.

Big-Bag Station

UNLOADING STATION

Big-Bag Station

UNLOADING STATION

Maximum customisation

Dust-free
Automatic cleaning filter
Safety devices for the operator

Silos

STORAGE SOLUTION FOR INGREDIENTS IN POWDER AND LIQUID FORM

Silos

STORAGE SOLUTION FOR INGREDIENTS IN POWDER AND LIQUID FORM

Up to 500 tons

Tailor made solutions for different applications and materials
Fully integrated storage solutions and material loading and distribution system
Turn-key solutions including delivery and installation

Sieving

ROBUST, EFFECTIVE AND EASY TO INSPECT SIEVES

For positive pressure, vacuum and gravity conveyor lines

For maximum food safety
Sieving frame made of robust perforated sheet metal
For removing contaminants and impurities

Sieving

ROBUST, EFFECTIVE AND EASY TO INSPECT SIEVES

Industrial sieving of food ingredients is essential to ensure the quality of the finished product. This process ensures the correct size of the product in transit and eliminates any contaminants or impurities larger than the sieve drum screen itself.

OptiSieve

POWDER SIEVE

OptiSieve

POWDER SIEVE

Sturdy, suitable for both pressure and vacuum pneumatic conveying
High efficiency thanks to minimal pressure loss
Versatile and compatible with numerous powder products, both plastic and food-grade

Dosing

ACCURATE DOSING AND EASY CLEANING

For dosing from grams to tonnes

Maximum precision and accuracy
Full traceability of all production data
Simplified machine cleaning

Dosing

ACCURATE DOSING AND EASY CLEANING

In food ingredient handling processes, accurate dosing of powders and granular products is essential. PiovanGroup designs a range of loss-in-weight dosers that guarantee absolute dosing precision thanks to a spherical arc. These dosing machines provide, with reference to the relevant recipe, the correct quantity of raw material that can be mixed or directly discharged into the primary operating machines. It is also possible to create a premix between different ingredients, through continuous dosing.

Spheriko

CONTINUOS DOSIGN UNIT

Spheriko

CONTINUOS DOSIGN UNIT

Maximum dosing accuracy

Superclean design
High precision
Broad range of applications

Supervision and Process Control

PLANT MANAGEMENT AND SUPERVISION SYSTEMS

For each type of plant

Recipe management
Remote assistance and support
Process traceability

Supervision and Process Control

PLANT MANAGEMENT AND SUPERVISION SYSTEMS

As in other industrial sectors, as well as in the food sector, to guarantee maximum production efficiency it is necessary to have complete control of the process, in all its phases.

Dehumidification

CLEAN, DRY AIR FOR FOOD PRODUCTION

For installations of all sizes

Maximum product quality
Bactericidal control system
Maximum humidity control

Dehumidification

CLEAN, DRY AIR FOR FOOD PRODUCTION

In the food industry, constant monitoring of the relative humidity level of the air is essential to ensure the highest quality of the finished product. Dehumidifying the ambient air with the highest degree of hygiene is crucial for the transport and storage of ingredients such as flour, cocoa, milk and flavourings. With particular reference to hygroscopic substances, it is essential that the product humidity is as desired for production under all environmental conditions.

DryAir4Food

DRYER FOR THE FOOD INDUSTRY

DryAir4Food

DRYER FOR THE FOOD INDUSTRY

Up to 3,000 m3/h

Food-Grade Safety Assurance
Continuous Operation Technology
Advanced Industry 4.0 Integration

Transport

DENSE AND DILUTE PHASE TRANSPORT WITH PRE-MIXING OPTIONS

Flexible solutions for small and large installations

Pneumatic transport in dense and dilute phase
Pre-mixing of ingredients
Total traceability of all production batches

Transport

DENSE AND DILUTE PHASE TRANSPORT WITH PRE-MIXING OPTIONS

PiovanGroup industrial conveying systems are developed according to engineering design standards for a hygienic and safe process. These solutions are specifically designed and manufactured for the handling of food powders and viscous liquids, including flour, sugar, cocoa, honey, starch and inclusions. Specifically, the Group's conveying systems also allow ingredients to be pre-mixed during their handling.

TeslaTube

INDUCTION HEATING FOR VISCOUS FOOD FLUIDS

TeslaTube

INDUCTION HEATING FOR VISCOUS FOOD FLUIDS

Up to 90% energy savings compared to traditional waterbased heating
Temperature maintained with a tolerance of ±0.1°C across the entire line
Applicable at any point in the plant with rapid installation

Pigging System

PIPE CLEANING SOLUTION

Pigging System

PIPE CLEANING SOLUTION

Production traceability with contamination prevention
Compatibility with CIP systems
Raw material and product recovery

Mixing

Sugar handling

SPECIFIC SOLUTIONS FOR SUGAR TRANSPORT AND STORAGE

Tailor-made systems for every project

Dense or dilute phase transport
Air drying for maximum moisture control
Shredding with various types of screen grids

Sugar handling

SPECIFIC SOLUTIONS FOR SUGAR TRANSPORT AND STORAGE

The PiovanGroup provides specific solutions for the management and treatment of hygroscopic products such as sugar.
More in detail, it designs and manufactures machinery for ambient air drying, conveying, shredding, storage and dosing.

Sistemas de producción de obleas y snacks

Equipos para el procesamiento de obleas y snacks

ALMACENAMIENTO Silos

Transport

Drying Spheriko

Drying DryAir4Food

Mixing

Sieving

Nuestras líneas completas de producción de obleas y snacks

Flour cooling

Electrostatic coating

Electrostatic coating

ALMACENAMIENTO

ALMACENAMIENTO

Big-Bag Station

Silos

Sieving

Sieving

OptiSieve

Dosing

Dosing

Spheriko

Supervision and Process Control

Supervision and Process Control

Dehumidification

Dehumidification

DryAir4Food

Transport

Transport

TeslaTube

Pigging System

Mixing

Sugar handling

Sugar handling