Sistemas llave en mano para el manejo del caramelo

Larga experiencia en la gestión de productos viscosos y complejos

El caramelo es un producto de confitería, caracterizado por una alta viscosidad, que resulta de la cocción al vacío de sacarosa y otros ingredientes como leche, sal, emulsionante, bicarbonato y glucosa. Específicamente, en la producción de caramelo, el azúcar se calienta hasta el punto de fusión. Este proceso de tratamiento térmico elimina la humedad y carameliza la masa dulce, dando lugar a una sustancia sólida amorfa.

Sistemas para la elaboración de caramelo

La producción industrial de caramelo requiere que las características químicas y físicas del producto final, como el Ph, el peso específico, el color y la consistencia, permanezcan invariables independientemente de las condiciones del entorno exterior y durante todo el año.

Grupo Piovan diseña y realiza instalaciones para la producción confitera de caramelo personalizadas en función de las características del caramelo que el cliente quiere obtener, cuidando cada detalle en cada fase de la producción y con cada aparato: preparador, tanque de mantenimiento, intercambiador de calor de superficie rascada y mezclador continuo. Piovan también ofrece a los clientes la posibilidad de producir muestras para realizar pruebas de panel, pudiendo así ofrecer soluciones personalizadas según sea necesario y probar el resultado final antes de realizar la instalación.

Los conocimientos técnicos y la experiencia sobre el terreno de los ingenieros y tecnólogos de Grupo Piovan garantizan asistencia y proximidad a nivel mundial.

COHERENCIA DEL PROCESO

PRUEBA DE PREINGENIERÍA

PRESENCIA GLOBAL

Nuestras tecnologías para la producción industrial de caramelo

El almacenamiento, la deshumidificación, el transporte, trituración rompegrumos y cribado son algunas de las fases de procesamiento de ingredientes alimenticios en las que puede operar Piovan. En particular, Penta y Fea son las empresas del Grupo especializadas en sistemas de automatización para el tratamiento de polvos alimenticios, productos granulados y líquidos.

Reset

Flour cooling

Electrostatic coating

ALMACENAMIENTO

FLEXIBILITY IN DESIGN AND CONSTRUCTION

Made for any capacity and transportable anywhere

Stainless steel or aluminium silos
Automated transport operations
Solutions suitable for potentially explosive areas

ALMACENAMIENTO

FLEXIBILITY IN DESIGN AND CONSTRUCTION

Storing raw materials while maximising safety levels and minimising the risk of contamination is crucial in all food processes. PiovanGroup designs and manufactures silos in stainless steel or aluminium alloy for the storage of powder or liquid materials, such as flour, sugar, glucose and chocolate. The Group produces ATEX certified monolithic silos.

Big-Bag Station

UNLOADING STATION

Big-Bag Station

UNLOADING STATION

Maximum customisation

Dust-free
Automatic cleaning filter
Safety devices for the operator

Silos

STORAGE SOLUTION FOR INGREDIENTS IN POWDER AND LIQUID FORM

Silos

STORAGE SOLUTION FOR INGREDIENTS IN POWDER AND LIQUID FORM

Up to 500 tons

Tailor made solutions for different applications and materials
Fully integrated storage solutions and material loading and distribution system
Turn-key solutions including delivery and installation

Sieving

ROBUST, EFFECTIVE AND EASY TO INSPECT SIEVES

For positive pressure, vacuum and gravity conveyor lines

For maximum food safety
Sieving frame made of robust perforated sheet metal
For removing contaminants and impurities

Sieving

ROBUST, EFFECTIVE AND EASY TO INSPECT SIEVES

Industrial sieving of food ingredients is essential to ensure the quality of the finished product. This process ensures the correct size of the product in transit and eliminates any contaminants or impurities larger than the sieve drum screen itself.

Dosing

Los sistemas de dosificación para materias primas alimenticias y el control integrado de procesos garantizan una calidad constante, una reducción del desperdicio de material y el cumplimiento total de las normas del sector.

Piovan Food&Powders aborda estos retos con avanzados sistemas de dosificación de ingredientes alimenticios diseñados para materias primas, lo que garantiza un control total desde la primera fase de la Producción.

Dosing

ACCURATE DOSING AND EASY CLEANING

For dosing from grams to tonnes

Maximum precision and accuracy
Full traceability of all production data
Simplified machine cleaning

Dosing

ACCURATE DOSING AND EASY CLEANING

In food ingredient handling processes, accurate dosing of powders and granular products is essential. PiovanGroup designs a range of loss-in-weight dosers that guarantee absolute dosing precision thanks to a spherical arc. These dosing machines provide, with reference to the relevant recipe, the correct quantity of raw material that can be mixed or directly discharged into the primary operating machines. It is also possible to create a premix between different ingredients, through continuous dosing.

Spheriko

CONTINUOUS DOSING UNIT

Spheriko

CONTINUOUS DOSING UNIT

Maximum dosing accuracy

Superclean design
High precision
Broad range of applications

Supervision and Process Control

PLANT MANAGEMENT AND SUPERVISION SYSTEMS

For each type of plant

Recipe management
Remote assistance and support
Process traceability

Supervision and Process Control

PLANT MANAGEMENT AND SUPERVISION SYSTEMS

As in other industrial sectors, as well as in the food sector, to guarantee maximum production efficiency it is necessary to have complete control of the process, in all its phases.

Dehumidification

CLEAN, DRY AIR FOR FOOD PRODUCTION

For installations of all sizes

Maximum product quality
Bactericidal control system
Maximum humidity control

Dehumidification

CLEAN, DRY AIR FOR FOOD PRODUCTION

In the food industry, constant monitoring of the relative humidity level of the air is essential to ensure the highest quality of the finished product. Dehumidifying the ambient air with the highest degree of hygiene is crucial for the transport and storage of ingredients such as flour, cocoa, milk and flavourings. With particular reference to hygroscopic substances, it is essential that the product humidity is as desired for production under all environmental conditions.

DryAir4Food

DRYER FOR THE FOOD INDUSTRY

DryAir4Food

DRYER FOR THE FOOD INDUSTRY

Up to 3,000 m3/h

Food-Grade Safety Assurance
Continuous Operation Technology
Advanced Industry 4.0 Integration

Transport

DENSE AND DILUTE PHASE TRANSPORT WITH PRE-MIXING OPTIONS

Flexible solutions for small and large installations

Pneumatic transport in dense and dilute phase
Pre-mixing of ingredients
Total traceability of all production batches

Transport

DENSE AND DILUTE PHASE TRANSPORT WITH PRE-MIXING OPTIONS

PiovanGroup industrial conveying systems are developed according to engineering design standards for a hygienic and safe process. These solutions are specifically designed and manufactured for the handling of food powders and viscous liquids, including flour, sugar, cocoa, honey, starch and inclusions. Specifically, the Group's conveying systems also allow ingredients to be pre-mixed during their handling.

TeslaTube

INDUCTION HEATING FOR VISCOUS FOOD FLUIDS

TeslaTube

INDUCTION HEATING FOR VISCOUS FOOD FLUIDS

Up to 90% energy savings compared to traditional waterbased heating
Temperature maintained with a tolerance of ±0.1°C across the entire line
Applicable at any point in the plant with rapid installation

Pigging System

PIPE CLEANING SOLUTION

Pigging System

PIPE CLEANING SOLUTION

Production traceability with contamination prevention
Compatibility with CIP systems
Raw material and product recovery

Vakupulse

DENSE-PHASE CONVEYING

Vakupulse

DENSE-PHASE CONVEYING

From 100 up to 15,000 kg/h

No degradation of the soft or delicate materials during conveying
No abrasion or wearing of the feeding pipe
Low noise emission and energy consumption

Mixing

Sugar handling

SPECIFIC SOLUTIONS FOR SUGAR TRANSPORT AND STORAGE

Tailor-made systems for every project

Dense or dilute phase transport
Air drying for maximum moisture control
Shredding with various types of screen grids

Sugar handling

SPECIFIC SOLUTIONS FOR SUGAR TRANSPORT AND STORAGE

The PiovanGroup provides specific solutions for the management and treatment of hygroscopic products such as sugar.
More in detail, it designs and manufactures machinery for ambient air drying, conveying, shredding, storage and dosing.

PowderBreak

SOLUTION FOR THE TREATMENT OF HYGROSCOPIC PRODUCTS

PowderBreak

SOLUTION FOR THE TREATMENT OF HYGROSCOPIC PRODUCTS

Rugged and suitable for heavy duty cycles
ATEX Certified
Clean design and accessible interior for routine maintenance