Le moulage par injection est un processus fondamental pour la production de la plupart des composants techniques employés dans l’industrie du bâtiment, électrique, de l’ameublement, de l’électroménager et des jouets tels que, par exemple, composants informatiques et claviers, coques de téléphones portables et pièces d’électroménagers. Ces secteurs industriels en particulier exigent le maximum de la qualité, de la stabilité du processus et de la reproductibilité.
Depuis plus de 40 ans, le Groupe Piovan réalise des systèmes d’automatisation industrielle pour le moulage technique d’articles en plastique de grande qualité. Par conséquent, nous projetons des installations complexes clé en main dont les nombreux matériaux et les standards extrêmement élevés exigent une flexibilité du processus de plus en plus importante.
La gestion des lots matériel, le transport centralisé avec centrales de distribution automatique, la déshumidification autoadaptative en fonction de la production horaire réelle, la précision du dosage même en quantités moindres et le contrôle température de la moulure efficace et précis garantissent la plus grande qualité du produit fini.
Piovan fournit en outre un logiciel pour la gestion du processus et la traçabilité de la qualité des lots de production qui s’intègre facilement avec le PGI utilisé.
Quantum are gravimetric blenders suitable for all plastic materials, immune to vibrations and easy to use. All the surfaces that come into contact with the process material are stainless steel and can be used in the most critical environments, like the medical and food packaging sectors. Its semispherical shape assures perfect mixing without stagnation. The range can have up to 6 dosing stations, which can be easily removed, for emptying or cleaning. The mixer, which can be installed remotely over the processing machine, assures the best mixing, especially after conveying of materials with different densities over long distances.
Large diameter silos offer with great attention to functional and aesthetics for outdoor installation. Suitable for granules, flakes or powders, the Piovan silos have specific geometries and devices according to the materials to store, such as outlet air filters, extraction systems for high friction polymers, measurement solutions like load cells and protection systems for potentially explosive atmospheres. These silos are compatible with a wide range of loading methods like truck pumps, sea containers with bags, high pressure blowers for dense or semidense phase conveying systems.
Easylink+ is the Piovan automatic coupling station able to manage up to 60 inlets/outlets with pipe size from 40 to 76 mm with minimum footprint. Designed for easy maintenance, it is totally safe for the operators both during regular functioning and service activities. The geometries, the advanced cleaning systems and the wear resistant materials assure the constant production quality in most demanding conditions. Easylink+ is available with supporting frame for floor or mezzanine installation.
The F series vacuum units are characterised by low noise level, up to 75 dB(A), and compact footprint. The F series vacuum units are available in two versions (side channels or claw pump): this allows always the best technical solution for the specific need. Such design makes them suitable for standalone installation beside the IMM and centralized feeding systems or to feed systems with medium to high pressure losses and high kg/h throughput.