Системы производства вафель и снеков

Успешный опыт в создании различных рецептов теста

В данной отрасли принципиальное значение имеет неизменность характеристик теста для вафель и снеков в течение года в разных географических точках. Однако небольшие изменения в составе муки или различия в температуре внешней среды могут испортить качество готового продукта. Также как и частая смена рецепта с различными ингредиентами в зависимости от типа производимого теста увеличивает количество необходимых операций по очистке оборудования.

Оборудование для переработки вафель и снеков

PiovanGroup предлагает решения, позволяющие обеспечить неизменность характеристик конечного продукта круглый год за счет максимальной точности и гибкости. Производства могут быть реализованы с помощью гравиметрического дозирования с потерей в весе, где каждая дозирующая единица предназначена для одного ингредиента. Эта технология обеспечивает точное дозирование продукта в любых рабочих условиях.

Добавление ингредиентов по отдельности, в правильном порядке и под контролем в образующуюся жидкую смесь, позволяет получить максимально высокое качество конечного продукта. PiovanGroup предлагает возможность предварительного смешивания ингредиентов перед их растворением в тесте.

Правильный процесс дозирования значительно снижает потребность в очистке оборудования производственной линии. Дозаторы PiovanGroup спроектированы таким образом, чтобы их устройства очень легко очищались без специальной технической помощи.

Глубокие знания всех процессов и накопленный опыт в сочетании с глобальной службой технической поддержки помогают PiovanGroup постоянно находиться в тесном контакте со своими клиентами на высоком уровне.

ТОЧНОСТЬ

ГИБКОСТЬ

ОЧИСТКА

Наши полностью оснащённые линии по производству вафель и снеков

Хранение, осушение, транспортировка, измельчение и просеивание – это лишь некоторые этапы обработки пищевых ингредиентов, для которых PiovanGroup может предложить свои решения. В частности, это Penta и Fea, компании группы, специализирующиеся на системах автоматизации обработки пищевых порошков, гранулированных и жидких продуктов.

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Flour cooling

Electrostatic coating

UNIFORM COATING BY ELECTROSTATIC CHARGE

For every ingredient in powder or granules

Very high aesthetic quality of the finished product
Maximum efficiency in the use of raw materials
Maximum precision and consistency in the application of food powders

Electrostatic coating

UNIFORM COATING BY ELECTROSTATIC CHARGE

PiovanGroup has patented electrostatic coating, a state-of-the-art technology for the application of food powders on sweet and salty products. This technology ensures maximum adherence and uniformity of application of powders and particles on all sides of the product.

ХРАНЕНИЕ

FLEXIBILITY IN DESIGN AND CONSTRUCTION

Made for any capacity and transportable anywhere

Stainless steel or aluminium silos
Automated transport operations
Solutions suitable for potentially explosive areas

ХРАНЕНИЕ

FLEXIBILITY IN DESIGN AND CONSTRUCTION

Storing raw materials while maximising safety levels and minimising the risk of contamination is crucial in all food processes. PiovanGroup designs and manufactures silos in stainless steel or aluminium alloy for the storage of powder or liquid materials, such as flour, sugar, glucose and chocolate. The Group produces ATEX certified monolithic silos.

Big-Bag Station

UNLOADING STATION

Big-Bag Station

UNLOADING STATION

Maximum customisation

Dust-free
Automatic cleaning filter
Safety devices for the operator

Silos

STORAGE SOLUTION FOR INGREDIENTS IN POWDER AND LIQUID FORM

Silos

STORAGE SOLUTION FOR INGREDIENTS IN POWDER AND LIQUID FORM

Up to 500 tons

Tailor made solutions for different applications and materials
Fully integrated storage solutions and material loading and distribution system
Turn-key solutions including delivery and installation

Sieving

ROBUST, EFFECTIVE AND EASY TO INSPECT SIEVES

For positive pressure, vacuum and gravity conveyor lines

For maximum food safety
Sieving frame made of robust perforated sheet metal
For removing contaminants and impurities

Sieving

ROBUST, EFFECTIVE AND EASY TO INSPECT SIEVES

Industrial sieving of food ingredients is essential to ensure the quality of the finished product. This process ensures the correct size of the product in transit and eliminates any contaminants or impurities larger than the sieve drum screen itself.

OptiSieve

POWDER SIEVE

OptiSieve

POWDER SIEVE

Sturdy, suitable for both pressure and vacuum pneumatic conveying
High efficiency thanks to minimal pressure loss
Versatile and compatible with numerous powder products, both plastic and food-grade

Dosing

ACCURATE DOSING AND EASY CLEANING

For dosing from grams to tonnes

Maximum precision and accuracy
Full traceability of all production data
Simplified machine cleaning

Dosing

ACCURATE DOSING AND EASY CLEANING

In food ingredient handling processes, accurate dosing of powders and granular products is essential. PiovanGroup designs a range of loss-in-weight dosers that guarantee absolute dosing precision thanks to a spherical arc. These dosing machines provide, with reference to the relevant recipe, the correct quantity of raw material that can be mixed or directly discharged into the primary operating machines. It is also possible to create a premix between different ingredients, through continuous dosing.

Spheriko

CONTINUOS DOSIGN UNIT

Spheriko

CONTINUOS DOSIGN UNIT

Maximum dosing accuracy

Superclean design
High precision
Broad range of applications

Supervision and Process Control

PLANT MANAGEMENT AND SUPERVISION SYSTEMS

For each type of plant

Recipe management
Remote assistance and support
Process traceability

Supervision and Process Control

PLANT MANAGEMENT AND SUPERVISION SYSTEMS

As in other industrial sectors, as well as in the food sector, to guarantee maximum production efficiency it is necessary to have complete control of the process, in all its phases.

Dehumidification

CLEAN, DRY AIR FOR FOOD PRODUCTION

For installations of all sizes

Maximum product quality
Bactericidal control system
Maximum humidity control

Dehumidification

CLEAN, DRY AIR FOR FOOD PRODUCTION

In the food industry, constant monitoring of the relative humidity level of the air is essential to ensure the highest quality of the finished product. Dehumidifying the ambient air with the highest degree of hygiene is crucial for the transport and storage of ingredients such as flour, cocoa, milk and flavourings. With particular reference to hygroscopic substances, it is essential that the product humidity is as desired for production under all environmental conditions.

DryAir4Food

DRYER FOR THE FOOD INDUSTRY

DryAir4Food

DRYER FOR THE FOOD INDUSTRY

Up to 3,000 m3/h

Food-Grade Safety Assurance
Continuous Operation Technology
Advanced Industry 4.0 Integration

Transport

DENSE AND DILUTE PHASE TRANSPORT WITH PRE-MIXING OPTIONS

Flexible solutions for small and large installations

Pneumatic transport in dense and dilute phase
Pre-mixing of ingredients
Total traceability of all production batches

Transport

DENSE AND DILUTE PHASE TRANSPORT WITH PRE-MIXING OPTIONS

PiovanGroup industrial conveying systems are developed according to engineering design standards for a hygienic and safe process. These solutions are specifically designed and manufactured for the handling of food powders and viscous liquids, including flour, sugar, cocoa, honey, starch and inclusions. Specifically, the Group's conveying systems also allow ingredients to be pre-mixed during their handling.

TeslaTube

INDUCTION HEATING FOR VISCOUS FOOD FLUIDS

TeslaTube

INDUCTION HEATING FOR VISCOUS FOOD FLUIDS

Up to 90% energy savings compared to traditional waterbased heating
Temperature maintained with a tolerance of ±0.1°C across the entire line
Applicable at any point in the plant with rapid installation

Pigging System

PIPE CLEANING SOLUTION

Pigging System

PIPE CLEANING SOLUTION

Production traceability with contamination prevention
Compatibility with CIP systems
Raw material and product recovery

Mixing

Sugar handling

SPECIFIC SOLUTIONS FOR SUGAR TRANSPORT AND STORAGE

Tailor-made systems for every project

Dense or dilute phase transport
Air drying for maximum moisture control
Shredding with various types of screen grids

Sugar handling

SPECIFIC SOLUTIONS FOR SUGAR TRANSPORT AND STORAGE

The PiovanGroup provides specific solutions for the management and treatment of hygroscopic products such as sugar.
More in detail, it designs and manufactures machinery for ambient air drying, conveying, shredding, storage and dosing.

Системы производства вафель и снеков

Оборудование для переработки вафель и снеков

ХРАНЕНИЕ Silos

Transport

Drying Spheriko

Drying DryAir4Food

Mixing

Sieving

Наши полностью оснащённые линии по производству вафель и снеков

Flour cooling

Electrostatic coating

Electrostatic coating

ХРАНЕНИЕ

ХРАНЕНИЕ

Big-Bag Station

Silos

Sieving

Sieving

OptiSieve

Dosing

Dosing

Spheriko

Supervision and Process Control

Supervision and Process Control

Dehumidification

Dehumidification

DryAir4Food

Transport

Transport

TeslaTube

Pigging System

Mixing

Sugar handling

Sugar handling

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